
The Sharpest Knives in the Drawer
Los Angeles Times/March 8, 2006
IF you happen to have just bought the best salad
spinner on the planet, here's some bad news: At the giant International
Home & Housewares
Show beginning Sunday in Chicago, OXO International is introducing one
that is even better — and so gorgeous you could actually serve
from it.
But if you hate your steamer basket, here's some great news: OXO has
finally tackled the infuriating design of one of the most essential kitchen
tools. When you try it, you'll wonder why cooks ever settled for anything
clumsier.
And then there's the new OXO pastry brush, with silicone bristles cut
to capture and convey liquids, and the new OXO kitchen shears, with a
special stripper to separate herbs from their stems, and the new OXO
mixing bowls, stainless steel on the inside to retain heat and cold and
plastic on the outside to protect the hands.
Every one has been "OXOized," as company employees say, to
add what they variously refer to as the "wow" factor, the "eureka" factor
or just the "why give a damn" factor.
Ever since OXO came out with a Good Grips vegetable peeler in 1990 that
changed the way America prepped mashed potatoes, the company has become
so known for its hyper-clever takes on everyday things that the wow factor
should be increasingly difficult to come by. But spending a few hours
at the company's sprawling, sunny home base in the Chelsea Market here,
where about 40 employees devote their days to sweating the extremely
small stuff, makes it pretty clear that there is almost madness to the
method.
God, after all, took a rest on the seventh day. "OXOnians," as
they call themselves, can work for years to perfect a single product
only to start trying to find something wrong with it as soon as it arrives
from the factory. Good is never enough.
"A lot of this is just a culture of people constantly looking for
something wrong, not only other people's products but ours as well," said
Alex Lee, the company's president, sitting in a room with a Planogram,
a model for store displays that hangs floor to ceiling with every one
of the 500-some OXO innovations.
Some of those are revolutionary, some evolutionary, but all come to
those four walls in much the same way: all ideas, all the time. You might
not want to be married to an OXOnian, many of whom admit they are anal-retentives
who would pick the most microscopic nit, but it's hard not to admire
what they produce.
CONSIDER the new salad spinner. OXO's original version worked like a
one-handed dream, with a very simple pumping mechanism modeled on a child's
toy substituting for the old pull cord that had to be tugged repeatedly
to spin the basket holding the greens.
Then consumers started asking for a lid that could
be used to turn the spinner into a storage container. The greens would
last longer that way, Lee said, but there was no real reason for the
lid, aside from the fact that "consumers were hesitant to put
the mechanism in the refrigerator."
So a snap-on white plastic lid was added. And then
consumers started saying they wished they had some way of "knowing when the greens
were done," according to Michelle Sohn, category director for kitchen
products.
That inspired a change to see-through plastic for the top with the pump,
in two layers that pop apart for easy cleaning.
Once top-down visibility was a possibility, the formerly clear bowl
could be made of stainless steel, as some European salad spinners are.
The result is a utilitarian product made worthy of the dinner table.
"We never consider anything finished," said
Larry Witt, OXO's vice president of sales and market development.
Even the swivel vegetable peeler has been modified repeatedly and now
comes in three styles, including one with a replaceable blade.
The steamer basket, completely new this spring after
years in development, provides a different illustration of how OXOization
works. First, Sohn said, "We took the thing and tackled all the things people hate." No.
1 on the list turned out to be the ring in the center, which is too small
to grab, gets too hot to handle and takes up too much space when something
like a whole cabbage or slab of fish needs to be steamed.
The OXO pop-up handle is easier to grab, is made from a heat-resistant
material and comes with a slit in the center where a fork can be slipped
in to make a secondary handle. It also unscrews, and the whole steamer
folds flat for storage.
Finally, the spiky legs were replaced with flat feet that are taller
than normal so that more water can be placed underneath for longer steaming
without refilling the pot.
Throughout the whole process, "we did a lot of vegetable steaming," Sohn
said. Products are always tested in the OXO kitchen, in employees' homes,
at a cooking school. And once the first steamers were in from the factory,
Sohn said, she immediately handed one to a tester.
"I asked her to unscrew the handle but wouldn't tell her why." Watching
to see how easily and instinctively she could do it was just another
indicator of how well it worked. Or didn't.
The staff is constantly considering products to OXOize
as the company founder, Sam Farber, first did by adapting regular kitchen
tools to make them more comfortable for his arthritic wife to use.
A wall in the company's common room, where staffers meet and eat, is
covered with single gloves found on the street, each a reminder that "hands come in all sizes." The
theory of universal design, meaning one tool should fit all of them,
compels OXO to look for ways to change anything for the better.
"We do a lot of shopping, we do a lot of talking to consumers and
chefs," Sohn said. "We do consumer testing, we do a lot of
surveys, we talk to people we know, people our sales reps know, all over
the country."
OXOnians also apparently do a lot of yelling. Sohn said product meetings
among the staff can be brutal, in a culture where criticism is not just
encouraged but venerated. Everyone is looking for trouble. But then,
Sohn said, they all sit down and eat together to stay friendly.
OXO takes advantage of its location on an upper floor of the Chelsea
Market, a former Nabisco factory that is now Manhattan's best one-stop
food source, with shops selling fish, bread, produce, meat and takeout.
OXOnians can go downstairs and corral casual shoppers and professional
bakers to give feedback on products under development or under consideration.
AND that is a crucial OXO technique. As Lee said,
people are often better at showing than they are at telling; mostly
they could only articulate that the problems with the traditional Pyrex
measurer were that it was "glass,
hot, greasy." But watching them struggle with the cup revealed the
ultimate flaw: You cannot tell how full it is without lifting it up to
eye level.
The OXO measurer has markings down the inside, large
enough to read without glasses. And the latest version is made of a
hard plastic that stands up better to repeated runs through the dishwasher.
(Improvements in materials and technology account for many OXO upgrades — the
silicone potholder can now be bonded with fabric; plastic can adhere
to stainless steel in a mixing bowl.)
The measuring cup is one of five OXO products that
were not in-house eurekas but came to the company from outside in the
last 10 years. "We
have some very passionate consumers," said Gretchen Holt, who handles
media for the company, demonstrating to editors why "they should
give a damn" about an OXO breakthrough. Ideas also flow in from
retailers and wannabe inventors.
An ice cube tray that releases one cube at a time
came from a man who only insisted that the tray carry a line saying
it was invented in Peru; a potato masher was suggested by a "mom in Toronto who was not looking
to make money" and took a case full of mashers as payment; a mango
splitter was devised by a minister from upstate New York who travels
to underdeveloped countries in the tropics where mangos are a staple.
"He came up with a prototype and a video of him using it," Sohn
said, but other prototypes may show up as "two paper clips stuck
together with gum." One idea that did not work out was a turkey
lifter that just didn't sell.
OXO can "spend 18 months on a product and then make a decision
not to go forward," Witt said. "We might find seven things
needed but if they were incorporated, it would cost $900," Sohn
added. "We don't believe in making something unaffordable." And
that is one reason why the company is careful about embarking on products,
let alone dreaming them up from scratch. As company president Lee said, "When
you create something new, you create a hundred other problems."
Surprisingly, what OXO does not do is design. The staff is made up of
product managers and engineers, all focusing on the idea end. They then
work with nine industrial design firms, including two in Japan, to translate
pie-cutter-in-the-sky notions into eminently usable gadgets.
"The ideas of what to make and what features to offer come from
here," Lee said, then designers at companies such as Smart Design
in New York and Bally in Pittsburgh do the rest. Once the prototypes
come back, temps are hired to test them repeatedly — throwing a
chip bag clip against the floor 10,000 times, running a measuring cup
through the dishwasher into soapy infinity — and the second-guessing
begins.
Many products are also tested at the Institute for
Culinary Education in New York, where students are "heavy, heavy users — one
month at ICE is the equivalent of years in someone's home," Holt
said. The cutting boards OXO started selling this year tested so well,
in fact, they are now bought by the school; special edges keep the boards
from slipping.
Sohn said the company did not target either chefs or home cooks but
intended all its products to be equally useful to both. But many turn
up in restaurants, particularly the mandoline, which she said is in the
kitchen at Thomas Keller's Per Se in New York. And that mandoline may
be a long way from a potato peeler, but OXO approached it with the same
goal.
"We started looking at how can we make a mandoline better," Lee
said. "One of the first things you identify is that it's very dangerous.
People get it out and they're afraid of it. We spent a lot of time with
Smart Design trying to figure out how to make it safe. But you don't
always get what you want. You can't make it safe. It's like a knife — how
can you make it cut smoothly without losing what makes it dangerous?
So we abandoned that.
"We eventually identified a whole bunch of things
that could improve the mandoline: The blade slides out; the legs are
spread out to make it more stable as you're slicing; a two-sided blade
hides underneath. Each change was very incremental, addressing a very
particular thing, and in the end we got a product that is very highly
rated. It might not jump out to the consumer, but it's improved."
THAT was also the case with OXO's reinterpretation
of kitchen tongs, Lee said. "The designer wanted to reinvent them, but the French
have been using the classic kind for a hundred years." And so the
basic design stayed the same, but OXO added pads on the sides to make
them easier to grip in greasy hands, designed the sides to lie flat on
a pan, made them fold flat for storage and added a hook for hanging.
In January, OXO introduced precision tongs, with a tip designed to pick
up tiny foods. While those were developed for the Japanese market, as
were products such as a miso soup maker and a daikon grater, they crossed
over into universal design.
Not everything turns to squishy gold in OXO's hands, though. Lee said
an attempt to make a better bagel slicer was a disaster because it was
designed using bagels from the tri-state area around company headquarters.
When it was unveiled at the housewares show in Chicago
that year, the local bagels were smaller and did not fit. After struggling
to adapt it to fit bagels of any size, the company ultimately gave
up. "If
we had known how hard it was," Lee said, "we would have designed
it from scratch."
OXO has already expanded into home and garden products and has just
developed a line of tools such as hammers and screwdrivers. But no one
there seems to think just anything in the house can be OXOized. Lee said
people are always coming up to him at parties and suggesting he tackle
a garage door opener, for instance.
For now, they're sticking to basting brushes and poultry shears, the
ones that will be in stores in the next month or two, the ones that evolved
to solve problems ordinary Americans never think about.
But then while we are sleeping, OXOnians like Michelle Sohn are literally
dreaming of the next little thing.

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